Mersey bridge assembles giant “Meccano” scaffolding

Grant Prior 10 years ago
Share

A 1500 tonne self-launching movable scaffolding system (MSS) is being put together ready to help with construction of the approach viaducts for the main bridge on the Mersey Gateway Project.

The MSS filled 90 shipping containers and project leaders said it resembles “a giant Meccano set”.

It will take between three and four months to construct and be used to build the elevated road viaducts over the Mersey estuary on both sides of the river.

When fully assembled, it will measure 157m long and be 8m high and 22m at its widest point.

At 1500 tonnes the steel structure will weigh the equivalent of 124 double decker buses.

DRH_0510 edit

The MSS will begin to operate in early autumn. It will act as a giant concrete mould for the roadway or ‘deck’ of the approach viaducts, which will be constructed in spans approximately 70m in length and over 18m wide

The bright orange machine will be locked onto the bridge piers and concrete will be poured into the mould to cast a deck span. The equipment will then move along to cast the next span.

This process will be repeated until all eleven bridge piers on the north side have been connected, at which point it will be dismantled and transported to Runcorn.

Work will then begin on the nine piers of the southern approach to the new bridge.

It will take a few weeks to construct each bridge span. Around 23,000 cubic metres of concrete will be used to build the 19 spans – enough to fill nine Olympic sized swimming pools.

Merseylink engineers worked with Norwegian company NRS to design the MSS. It took six months to refine the design and a further five months for the machine to be manufactured in China before being shipped to the UK.

MSS assembly1

Portuguese subcontractor ConstruGomes, which specialises in the operation of these machines worldwide, will operate the MSS on site.

Richard Walker, project director of Merseylink, said: “The MSS was designed specifically for the Mersey Gateway Project.

“Only a handful of companies in the world have the specialist skills to be able to design, manufacture, and operate construction equipment of this size and scale.

“Using international expertise of this calibre has enabled us to create a unique piece of equipment that is vital to the bridge building process.”

The MSS is expected to be on site until autumn 2016. Once the work on the approach viaducts is complete it will be dismantled and recycled.

MSS assembly

 

Latest news

FM Conway spills 15 tonnes of bitumen into Thames

Clean-up continues after incident at storage facility
2 hours ago

Another bad month for construction buyers

Industry activity falls for eighth month in a row in August
9 hours ago

Thames Water to start £840m major projects framework race

Utility giant sets date for launch event ahead of September tender
11 hours ago

Michael J Lonsdale founder joins SES

Michael Hoodless finds new role after collapse of M&E giant
12 hours ago

M&E specialist Pentalec files administration notice

Kent contractor lodges court notice
12 hours ago

Speller Metcalfe trebles profit in record year

Second-generation Speller brothers leadership drives margin recovery
12 hours ago

Vinci to start St Helens’ £100m town centre rebuild

Reserved matters consent clears path for hotel, homes and market hall
12 hours ago

Subcontractors wanted across North of England

Register now for latest Constructionline event in Leeds
11 hours ago

Costain transformation board director exits

Abi Lalani departs as 30-strong change team enters redundancy consultation
1 day ago

Clancy profit up a third as infra boom drives growth

Family contractor lifts operating margin to 6.3% as turnover tops £430m
1 day ago

Bouygues gets nod for £185m Exeter Uni student campus

Six new blocks and a major refurbishment to reshape Streatham campus
2 days ago

Salford civils firms joins employee-owned ranks

Lowbury Construction builds future on employee ownership model
1 day ago

Southern Water gears up £70m Andover pipeline bid race

Hampshire pipeline job to boost water supplies and protect rare chalk streams
1 day ago

Homes England signs deal to boost York housing push

Joint plan to deliver new homes at York Central, Maltkiln and Elvington
1 day ago

UK cement production drops to lowest level since 1950

Domestic producers warn government construction plans are under threat
1 day ago

Merit looking to expand despite unexpected tax demand

Offsite specialist blindsided by HMRC action
2 days ago

Costain poaches Amey highways boss

Andy Denman charged with restoring growth in core road market
2 days ago

McAlpine slims down board with focus on three core markets

Former MDs step back from board but stay with business
2 days ago

Sisk swoops to buy Farrans from CRH

625-strong Northern Ireland based business to continue trading under own brand
3 days ago

Winvic breaks £1bn turnover as profit jumps 70%

Margins improve and order book swells as BSR approvals and frameworks kick in
2 days ago

IES Utilities installs utilities expert Neil Kirkby as new CEO

Ex-Enterprise and Balfour Beatty director appointed to drive growth push
2 days ago

Keepmoat to deliver 600-home urban village in Sandwell

Big decontamination job needed to unlock one of region’s largest brownfield sites
3 days ago

Michelmersh profits hit by ‘highly competitive’ pricing

Stocks back above average levels as Building Safety Act hits demand
2 days ago

Graham to start £71m enabling works at Liverpool Central Docks

Work to pave the way for Peel Waters’ 2,350-home waterfront neighbourhood
3 days ago

Bouygues to build LSE’s 2,000-bed London Bankside towers

LSE plans to replace Bankside House with trio of towers up to 28 storeys
3 days ago

Lack of sewerage blocking building work on 30,000 homes

House builders blast planning delays over inadequate wastewater infrastructure
3 days ago

Race starts for £145m River Dee Bridge rebuild

Welsh Government sets 2026 start date for major cross-border link
3 days ago

Canary Wharf to submit plan for Olympic-sized lido

Plan to deliver six-lane natural water pool at Eden Dock by 2026
3 days ago

Plans go in for six-tower Leeds resi scheme

New £100m "urban community" for 3.7acre site
4 days ago

Genuit buys ventilation firm Monodraught for £56m

Building products giant acquires £17m turnover business
3 days ago