HS2 to pioneer 3D printed graphene reinforced concrete

Aaron Morby 3 years ago
Share

HS2 London tunnels contractor Skanska Costain Strabag JV is to pioneer the use on-site of 3D reinforced concrete printing.

First structures printed will be part of Euston retaining walls and materials stores
First structures printed will be part of Euston retaining walls and materials stores

First proof of concept trials will begin in the spring using 5 tonne computer-operated robots. These will initially be used to build part of the retaining walls for the mainline out of Euston station as well as materials stores on the project.

The cutting-edge technology, called ‘Printfrastructure’, promises to bring big environmental benefits and cost savings, if deployed more widely.

Reinforced concrete structures will be printed with internal lattice strengthening, significantly reducing the quantity of concrete required as well as cutting waste.

Concreting robots have a 3m by 3m sweep and follow a pre-set programme.

In a further big advance, steel reinforcement will be replaced by microscopic strands of graphene only several atoms thick running through it like stripes in a stick of rock.

Replacing rebar should help to improved site safety, offer greater construction flexibility and shorter build time.

By removing steel and simplifying the construction process, which will no longer require cranes and fewer delivery trucks, the carbon reduction could be significant.

SCS JV estimates that the process it is developing with the Midlands firm ChangeMaker 3D and materials specialist Versarien will reduce concrete used and contribute toward reducing carbon by up to 50%.

If trials are successful, 3D printing could be used for multiple structures including bridge parapets, staircases, walls, columns and station platform segments.

HS2 innovation manager Rob Cairns said: “The project SCS JV and ChangeMaker 3D are collaborating on is a fantastic demonstration of the kind of far-reaching innovations HS2 enables.

“With a build programme spanning the decade and across the country, the project is creating an ideal environment to develop technologies with the potential to transform how major infrastructure is built.”

SCS JV Temporary Works Manager, Andrew Duck, said: ”Automation enabled by Printfrastructure’s 3D reinforced concrete printing creates a factory-like environmental that delivers a high-quality product that both increases efficient use of materials, and reduces our carbon footprint.

“It is important that we give technologies such as Printfrastructure the opportunity to flourish because of the possibilities it offers the industry to make a step change in how projects are delivered.”

 

 

Latest news

Plan lodged for tallest skyscraper outside London

Developer Salboy submits plan for 76-storey Manchester resi tower
1 hour ago

Curo starts £170m race for new homes framework

Bath housing association plans to build up to 300 homes a year
1 hour ago

Gove approves major Cambridge North mixed-use scheme

Government backs controversial scheme of 424 flats and 600,000 sq ft of tech and lab space
2 hours ago

Pontins holiday park to house Sizewell C builders

Suffolk holiday park to house 500 nuclear construction workers
2 hours ago

Adrian Bloor targets 1,000 homes-a-year

Expansion plans after major investment into challenger house building business HarperCrewe
1 hour ago

Housing firm fined £528,000 after cable strike

Maintenance workers given no information on underground services
2 hours ago

Berkeley subbies face six weeks without payments

Introduction of new finance software means payment hiatus for suppliers
1 day ago

Pagabo reveals 56 winners of latest £1.6bn retrofit deal

Decarbonisation Solutions Framework launched: Full list of winners
1 day ago

Go-ahead for £100m Liverpool Love Lane flats

500-flat scheme will be built across four blocks in Vauxhall area of city
1 day ago

Unions win HS2 site access battle at Old Oak Common job

Skanska, Costain, Strabag JV now the last denying unions access to HS2 sites
1 day ago

Contractors jack 1,100t viaduct into place in 13-hour operation

158m-long composite deck structure jacked into place 10-hours ahead of schedule
1 day ago

Wates wins former Daily Mail printworks transformation

British Land advances major cultural venue at London’s Canada Water
2 days ago

Mace poaches Ramboll chief to be Head of Engineering

Martin Feakes will develop civil and structural engineering offer at Mace
2 days ago

Subcontractors form alliance for major civils jobs

Trio of specialists join forces to collaborate and offer Tier 1 contractors a turnkey solution
2 days ago

Fear of supply chain failures boosting collaboration

Procurement survey also reveals project bank account use is rising
2 days ago

Wates sets up business to target 160,000 mouldy social homes

Healthy Homes service will be offered to social landlords across England
2 days ago

Higgins wins £75m Peabody Passive House job

Latest phase of Deptford Landings to start construction
2 days ago

Contractors and unions agree Sizewell C working deal

New deal offers improved sick pay and parental leave over Hinkley Point deal
3 days ago

Competition chiefs win legal fight for more construction raids

High Court rules CMA officials can raid a domestic property as part of investigation
3 days ago

More Osborne companies file administration notices

Three more divisions lodge notices with court
3 days ago

McLaren wins multi-storey urban logistics contract

South London win with British Land is pioneering urban logistics hub
3 days ago

Big social housing schemes at risk over funding uncertainty

Housing associations warn uncertainty over public funding beyond 2026 is curbing new schemes
3 days ago

Kier wins Worcestershire town centre renewal

Firm secures Bromsgrove commercial and cultural hub project
3 days ago

BAM signs Kent school contract at £42m

Sevenoaks school rebuild signed off at £8m more than first estimates
3 days ago

RG Group signs £121m Newcastle rental homes job

Developer Olympian Homes advances 519 flats plan at Pottery Lane site
6 days ago

Geoffrey Osborne files administration notice

Contractor in talks to save parts of the business
6 days ago

Winners named for £260m Manchester Uni framework

B&K, Henry Bros, Graham, Robertson and Vinci among new line-up
6 days ago

Shed specialist Benniman rides out market lull

Worcestershire warehouse builder says industrial and logistics work is picking up again
6 days ago

Another contractor cleared after high profile immigration raid

Adana Construction employees were working legally on site swooped on by Home Office
6 days ago

McAleer & Rushe wants to meet new London suppliers

Contractor holding Meet the Buyer event in London: Register now
6 days ago

Contractor services