Mersey bridge assembles giant “Meccano” scaffolding

Grant Prior 10 years ago
Share

A 1500 tonne self-launching movable scaffolding system (MSS) is being put together ready to help with construction of the approach viaducts for the main bridge on the Mersey Gateway Project.

The MSS filled 90 shipping containers and project leaders said it resembles “a giant Meccano set”.

It will take between three and four months to construct and be used to build the elevated road viaducts over the Mersey estuary on both sides of the river.

When fully assembled, it will measure 157m long and be 8m high and 22m at its widest point.

At 1500 tonnes the steel structure will weigh the equivalent of 124 double decker buses.

DRH_0510 edit

The MSS will begin to operate in early autumn. It will act as a giant concrete mould for the roadway or ‘deck’ of the approach viaducts, which will be constructed in spans approximately 70m in length and over 18m wide

The bright orange machine will be locked onto the bridge piers and concrete will be poured into the mould to cast a deck span. The equipment will then move along to cast the next span.

This process will be repeated until all eleven bridge piers on the north side have been connected, at which point it will be dismantled and transported to Runcorn.

Work will then begin on the nine piers of the southern approach to the new bridge.

It will take a few weeks to construct each bridge span. Around 23,000 cubic metres of concrete will be used to build the 19 spans – enough to fill nine Olympic sized swimming pools.

Merseylink engineers worked with Norwegian company NRS to design the MSS. It took six months to refine the design and a further five months for the machine to be manufactured in China before being shipped to the UK.

MSS assembly1

Portuguese subcontractor ConstruGomes, which specialises in the operation of these machines worldwide, will operate the MSS on site.

Richard Walker, project director of Merseylink, said: “The MSS was designed specifically for the Mersey Gateway Project.

“Only a handful of companies in the world have the specialist skills to be able to design, manufacture, and operate construction equipment of this size and scale.

“Using international expertise of this calibre has enabled us to create a unique piece of equipment that is vital to the bridge building process.”

The MSS is expected to be on site until autumn 2016. Once the work on the approach viaducts is complete it will be dismantled and recycled.

MSS assembly

 

Latest news

80 energy projects unlocked as Ofgem backs grid expansion

£24bn energy networks deal gets green light from regulator
8 hours ago

Pinewood submits £1bn data centre plan

Studio giant adds green and learning spaces to tech hub blueprint
9 hours ago

Record results after TClarke goes private

Britain's biggest M&E contractor flourishes after de-listing
9 hours ago

Dalkia lands £200m nuclear maintenance deal

1,000 nuclear FM staff to join M&E contractor
8 hours ago

Construction comeback to outpace wider economy

Arcadis forecast fueled by spending review optimism
1 day ago

First steel goes up on giant car battery site

Severfield gets to work on McAlpine Somerset site
1 day ago

Permasteelisa wins cladding deal on Bovis city tower

Facade specialist lands package at 60 Gracechurch Street
8 hours ago

Fox buys recycled asphalt specialist Fisher

Acquisition adds major recycled asphalt capacity in north west
1 day ago

Major Building Safety Regulator shake-up to end tower delays

HSE stripped of control and top fire chiefs brought in to fast-track stalled schemes
1 day ago

Hinkley trio sign Sizewell civils deal

Balfour,Bouygues and Laing O'Rourke form Civil Works Alliance for new power station
1 day ago

£3.9bn data centre plan for Ravenscraig steelworks

Green energy to power massive new steel to silicon AI campus
1 day ago

Breakthrough on HS2’s second longest tunnel

8.4 mile Northolt to Old Oak Common drive completes
1 day ago

Neilcott on fast-track to debt-free employee ownership

£22.5m loan nearly paid down after big profit year
1 day ago

TfL kicks off race for £700m Tube station upgrade

South Kensington and Elephant & Castle top the pipeline list
1 day ago

Corbyn Plant Hire fleet goes under the hammer

Kit to be sold off by sister firm to collapsed groundworks contractor
1 day ago

Government wields procurement stick on late payment

New rules would block slow payers from bidding on big public jobs
4 days ago

Hercules buys power line labour firm for £15.7m

Labour supply specialist snaps up Advantage NRG to tap booming electricity upgrade market
4 days ago

Universal bid to fast-track planning for theme park

Entertainment giant eyes 2026 start at Bedford site
4 days ago

Developer Breck to transform former Ibstock brick factory

Ravenhead works to become 300-home development
4 days ago

SP Energy Networks awards contracts worth £1.4bn

First round of awards under £5.4bn national electricity grid upgrade programme
5 days ago

Travelodge to convert Liverpool Street office building

Office-to-hotel conversion in City of London
4 days ago

Plans lodged for 1m sq ft City of London office

Barbican landmark building will reuse 40% of existing structure
5 days ago

PTSG acquires roofing specialist HD Sharman Group

Premier Technical Services Group expands building maintenance division
4 days ago

Balfour Beatty lands £833m carbon capture power plant job

Work to start later this year on Teesside carbon capture gas-fired power station
5 days ago

Svella agrees deal to save Cubby Construction

Solvent purchase set to save 214 jobs and protect supply chain
5 days ago

J Coffey holds line on margins despite £52m revenue slide

Pre-tax profit down 14% but firm eyes strong pipeline to bounce back
5 days ago

Consultants called up for £2.3bn NHS SBS panel reboot

Market asked for views ahead of next-gen procurement rollout
5 days ago

Hochtief launches new UK data centre division

German business model to be introduced for UK construction
6 days ago

Construction skills body launches with 100,000 worker target

Industry to work closer with Jobcentres to find new talent
5 days ago

Kier lands £42m Midlothian school and community hub

Contractor strengthens presence in Scotland with big education job
5 days ago