Giant HS2 viaduct deck slide breaks records: Video

Grant Prior 6 months ago
Share

HS2 has released new timelapse footage showing engineers completing the heaviest and longest single-stage viaduct deck slide on the project so far.

The four-day operation – which was completed on Sunday – involved sliding the 4,500 tonne deck across a road and railway line near Wendover in Buckinghamshire.

Stretching for 345m, the Small Dean viaduct is one of 50 major viaducts on the HS2 project.

Its concrete and steel deck was assembled to its full length before the slide began with most of the precast concrete deck slabs installed in advance of the launch. This increased the weight of the slide but will save time during the later stages of the project.

The whole operation was the heaviest and longest slide of a signal-stage viaduct deck on the HS2 project so far. The A413 was reopened at around 8.30pm on Friday, nine hours ahead of schedule.

During the slide, special pads covered in PTFE – a Teflon-like material usually found on the surface of a non-stick frying pan – were used to minimise friction between the deck and the temporary steel bearings on top of each of the piers. A cable system was used to slide the deck forward at speeds of up to 10 metres per hour.

HS2 Ltd Project Manager, Jason Bicknell said: “Small Dean is the longest continuous deck slide on the project and an amazing engineering achievement. But it would not have been possible without the huge amount of preparatory work put in over the last few years and I’d like to thank everyone involved. Two years ago, we set a target to install the deck in summer 2025 and it’s great that we came in ahead of schedule.”

Before the slide could begin, the team spent four years preparing the site, diverting utilities, realigning the road, building the abutments and six piers that support the viaduct and assembling the deck.

With the deck now in position, engineers can begin the challenging job of lowering it by 60cm onto the permanent bearings which will support the full weight of the viaduct. The two-month long operation will see it carefully lowered by 20cm at a time, pier-by pier, until the whole deck settles into its final position.

The viaduct is one of only two places in the Chilterns where the HS2 route will be above ground level, with the underside of the viaduct just 6m above the road, supported by the huge Y-shaped piers.

Like the nearby Wendover Dean viaduct, Small Dean’s enormous deck is made from weathering steel, which naturally ages to a characteristically dark russet finish to echo the natural tones of the surrounding landscape.

Both viaducts have innovative ‘double composite’ structures, with layers of reinforced concrete on the top and bottom to create a much more structurally efficient box-like span which dramatically cuts the amount of embedded carbon in the design.

In a nod to the great railway bridges of the Victorian age, the side of the Small Dean beam features prominent deck stiffeners which help to manage the structural forces while allowing for a more structurally efficient span.

The viaduct is being delivered by HS2 Ltd’s main works contractor, EKFB – a team made up of Eiffage, Kier, Ferrovial Construction and BAM Nuttall – working with their design partner, ASC (a joint venture between Arcadis Setec and COWI). They worked closely with a team from Network Rail to plan and deliver work close to the railway.

Martin Gamble, EKFB’s Senior Project Manager said: “The team at Small Dean Viaduct has worked tirelessly over a number of years to prepare for this momentous event. Through careful planning and by implementing time-saving measures, we’ve accelerated the bridge and support construction, bringing the launch date forward.

“The complexity of the interfaces with the road and railway have provided a real challenge which, with the assistance of Network Rail and Buckinghamshire Council, we have risen to and overcome, while keeping disruption to the surrounding area to a minimum.”

Latest news

Oxford United win green light for £150m all-electric stadium

Planners back 16,000-seat Kidlington ground with hotel, plaza and community hub
14 hours ago

Demolition record as eight cooling towers come down

Watch Brown & Mason set record at Cottam Power Station
1 day ago

Hitachi Energy named for EGL3 converter station deal

Firm to build major HVDC converter stations in Aberdeenshire and West Norfolk
15 hours ago

PAS NW secures landmark £20m civils deal in Lancashire

Groundworks firm wins infrastructure for 429-home Wain Homes scheme
14 hours ago

Subcontractors wanted for jobs across the South West

Register now for latest Constructionline event in Bristol
14 hours ago

Profits double at Octavius as road and rail work grows

Recent acquisitions add to turnover growth at infrastructure specialist
1 day ago

Quarterly construction output growth masks orders slide

New orders down by over 8% driven by fall in infrastructure and offices
2 days ago

Vinci UK swings back into profit after group restructure

£166m cash injected to strengthen building and facilities operations balance sheets
2 days ago

Staged procurement to make comeback as pricing risk bites

Developers turn to staged deals to control costs on big-ticket commercial jobs
2 days ago

McGee profit halves as project start delays hit

Revenue up 24% but profits fall on higher carry costs
2 days ago

Vistry to deliver 2,300 homes at Rugeley power station site

139-acre brownfield site has already been extensively remediated
2 days ago

Andrew Scott wins role on Swansea’s next big office build

Contractor appointed for detailed design of 800-desk city centre hub.
2 days ago

Knights Brown to start £29m Poole flood wall job

1.5km barrier to protect homes and unlock regeneration plans
2 days ago

Kier lands £16m first ECI job with Southern Water

Design deal covers nitrogen cut and UV upgrade at Hampshire wastewater sites
2 days ago

Watkin Jones seals deal on 200-bed student scheme

Bristol project will involve four brick buildings rising to seven storeys
2 days ago

Severfield brings in new CEO from Laing O’Rourke ranks

Everton Stadium job chief Paul McNerney to take the helm in the autumn
3 days ago

Balfour hits 3% construction margin target

Profit target finally reached after eight years
3 days ago

Network Rail launches £240m OLE steelworks framework race

Deal to supply overhead line equipment for electrification schemes
3 days ago

Briefing starts for £8bn highways maintenance shake-up

National Highways launches early talks on next-generation regional roads upkeep
3 days ago

Plant hirer Lynch launches labour supply division

Workers now available to Tier 1 and Tier 2 infrastructure contractors
3 days ago

Kori lands latest £17m care home contract

Work to start on site in south west London next month
3 days ago

£70m Bristol student job finally gets Gateway 2 approval

Student developer Unite to progress two big schemes
4 days ago

Government unveils 10 new construction technical colleges

£100m plan to train 40,000 skilled trades by 2029 gets off the ground
4 days ago

McLaren lands London School of Economics £100m revamp

Central London job will be largest Passivhaus retrofit building in the UK
4 days ago

Industry standards body parts company with chairman

Considerate Constructors Scheme executive chairman also leaves role at Lighthouse Charity
4 days ago

Clegg wins car park to flats conversion contract

Work to start this autumn on transforming multi-storey car park into flats
4 days ago

Go-ahead for major retrofit of former London De Beers office

Mace advised on pre-planning construction plan for Hatton Garden gateway scheme
4 days ago

Danny Sullivan HS2 workers hit-out over agency moves

Site workers unhappy about how TUPE transfers are being handled
5 days ago

Overbury set for major law firm fit-out win

Contractor tipped for 2 Aldermanbury Square win
1 week ago

M&E contractor Cannock goes under

Supply chain takes hit as Staffordshire specialist goes down owing £4m
5 days ago