Balfour/Mott team smashes motorway resurfacing record

Aaron Morby 9 years ago
Share

A single highways crew from contractor Balfour Beatty Mott MacDonald has set new standards in motorway resurfacing outputs after trialling a new method.

JV contractor contractor Balfour Beatty Mott MacDonald laid four times more blacktop in a night than normal shift
JV contractor contractor Balfour Beatty Mott MacDonald laid four times more blacktop in a night than normal shift

The team laid over 1,100 tonnes of road surface in one night, four times higher than expected during an average resurfacing shift.

Motorway resurfacing work that would normally have taken seven nights to complete was completed over two nights, with no near misses or safety incidents recorded.

A 25-strong team carried out the work on a two-mile stretch of the M6 between junctions 28 and 27 near Leyland.

A total of 13,200 sq m of tarmac was laid in a single night – enough to cover the equivalent of two football pitches.

Advanced preparation work took place on a Friday night including planing off the existing road surface and repairing deep cracks and potholes.

A lane closure was kept in place during the day on the Saturday to protect the unfinished road surface and meant crews could focus entirely on laying the new 50mm deep tarmac on the Saturday night.

The normal method of working would have required workers to be out on the motorway for 7 nights to allow small sections of the carriageway to be repaired and resurfaced each night.

John Lyssejko, project manager at Highways England, said: “We’re keen to do things differently, maintain high standards and reduce the impact on drivers and this new method of working ticks every box.

“Everyone worked really hard on the planning and on the night to make it work, and the response has been very positive. Now we know how well it works, and we are confident that we can maintain safety, we can start to look to use the method elsewhere on the network.”

Record-breaking crew

The crew laid an average of 163.7 tonnes of road surface every hour with a total of 1146.3 tonnes laid during the Saturday night shift. They used the following machinery:

  • 14 tippers
  • 3 rollers
  • 3 traffic management vehicle
  • 2 crew buses
  • 1 planer
  • 1 paver
  • 1 sprayer
  • 1 sweeper
  • 1 JCB
  • 1 detectors wagon
  • 1 line marking and stud wagon

Latest news

Breakthrough for HS2 as first Birmingham tunnel section dug

Balfour Beatty VINCI completes 3.5km TBM drive in 652 days drive
2 days ago

HS2 Curzon Street station redesign approved as timber roof axed

Change to meet stricter fire safety rules and cut maintenance costs
2 days ago

Care home fire trial collapses

Prosecution withdrawn against four firms including Morgan Sindall Property Services
3 days ago

Leicester rebids £22m station revamp after failed tender race

Council opts for ECI route after receiving one bid for project
2 days ago

Kier wins East Coast College rebuild job in Great Yarmouth

Work to start this summer for 1,300-student college
2 days ago

R G Carter wins £28m hospital car park job in King’s Lynn

MSCP paves way for £1.5bn Queen Elizabeth Hospital rebuild in 2027
2 days ago

London to relax green belt building rules

Sadiq Khan shifts position on planning
2 days ago

Willmott Dixon wins Great Yarmouth waterfront deal

North Quay 10.5 acres mixed-use scheme to advance
3 days ago

SIG chief quits to join Travis Perkins

Gavin Slark to leave by the end of this year
2 days ago

Eight take key spots on £250m Prosper framework

Housing and public building upkeep deal for North East awarded
3 days ago

Early call-out for £150m Ebbsfleet Garden City infrastructure

Bidders day to set out plan for Ebbsfleet Central commercial scheme
4 days ago

McLaren storms April contracts league with flurry of wins

Cardiff Bay Arena job headlines a series of big contract wins
3 days ago

Balfour Beatty lifts cash forecast after strong first quarter

Contractor set to hit £1bn average monthly net cash in 2025
3 days ago

Goldman Sachs-owned Adler & Allan buys 180-strong civils outfit

West Country's Glanville Environmental gets new owner
3 days ago

Caddick lands first contract for £200m Skelmersdale revamp

Developer gets green light for masterplan
3 days ago

Van Elle sells HGV fleet to haulage firm

WS Specialist Logistics pays £2.9m to take on fleet and drivers
3 days ago

Buyers more bullish about prospects for year ahead

Residential "resilient" but commercial work a weak spot
4 days ago

Council backs first Brutalist car park-to-flats scheme

Newcastle-under-Lyme multi-storey car park to be reborn as pioneering homes scheme
4 days ago

Hinkley Point C hits peak build with 26,000 jobs

3,000 more workers to join as fit-out work ramps up
4 days ago

Over 40 firms win Wessex Water M&E minor works deal

Broad sweep of specialists picked for AMP8 programme
4 days ago

Spencer lands Scottish bridge hat-trick

Steelwork, gantries and bearing upgrades on Kessock, Forth and Tay crossings
5 days ago

Winners revealed for £1.5bn decarbonisation deal

Fusion21 confirms places for 40 firms: Full list
4 days ago

Cladding firm fined £225,000 after fatal fall

Court hears how cherry picker didn't reach all parts of repair job
4 days ago

Completed buildings caught-up in Gateway 2 chaos

Developer distraught after dealing with Building Safety Regulator
5 days ago

Aviva submits plans for 34-storey City office tower

Subject to planning work to start in autumn 2027
5 days ago

Murphy takes 40% stake in Aussie civils contractor

Firm enters Australasian market with stake in Sydney-based contractor Abergeldie
6 days ago

Moat seeks firm for £420m repairs and maintenance deal

15-year deal to upkeep 20,000 south east homes
5 days ago

Lynch takes over hotel for Sizewell plant operators

Hire giant now in the hotel business to guarantee accommodation for workers
5 days ago

Subcontractors wanted across Scotland

Latest Constructionline event in Glasgow: Register now
5 days ago

Six guilty of £2m bribery over Devon housing site deals

Corrupt building bosses and E.ON project chief and QS sentenced
1 week ago

Contractor services